fix(onboard): stop dropping onboard-check remediations on the --apply --auto path

Takeover of #2161. runRemediation ignored onboard-check extras in three
places: the pre-flight plan, the initial recommendation build, and the D7
mid-run recheck that rebuilds recs after every completed step. The --check
path threaded extras correctly, so `gbrain onboard --apply --auto` reported
"Nothing to do" when the only remediable work came from onboard checks —
and even with the first two sites fixed (the original PR diff), any plan
with 2+ steps dropped all remaining extras after step 1 via the recheck.

- Add RemediationOpts.extraRemediations; thread it through the pre-flight
  plan, initial recs, and the mid-run recheck.
- Recheck filters extras to ids not already processed this run: extras
  carry static status:'remediable', so unfiltered threading would resubmit
  completed extras forever.
- Wire the CLI --auto path (onboard.ts) AND the MCP run_onboard auto path
  (operations.ts), which already computed the scope-filtered allowedExtras
  and then dropped it.
- Regression test: extras-only plan on an empty brain runs BOTH extras
  exactly once and terminates (serial file: mock.module queue stub +
  GBRAIN_HOME tmpdir).

Co-authored-by: brettdavies <brettdavies@users.noreply.github.com>
Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>

src/commands/onboard.ts

@@ -142,12 +142,16 @@ export async function runOnboard(engine: BrainEngine, args: string[]): Promise<v
 
   // --auto path: runs through the T2 library orchestrator. Hooks emit CLI
   // progress to stderr; the final result lands as JSON on stdout (or human
-  // summary).
+  // summary). extraRemediations (gathered above from runAllOnboardChecks)
+  // is threaded into the runner so the onboard-check remediations
+  // (extract-ner, extract-timeline-from-meetings, etc.) reach the planner
+  // — the same wiring the --check path uses above.
   const result = await runRemediation(
     engine,
     {
       targetScore,
       maxUsd,
+      extraRemediations,
       // --auto --yes opts into the prompt_required tier too; library
       // doesn't distinguish auto_apply vs prompt_required, it just runs
       // every remediation in the plan. The plan-building side (T12 render)

src/commands/sync.ts

@@ -197,7 +197,7 @@ export interface SyncResult {
   /** Pages re-embedded during this sync's auto-embed step. 0 if --no-embed or skipped. */
   embedded: number;
   pagesAffected: string[];
-  failedFiles?: number; // count of per-file import/sync failures (Bug 9)
+  failedFiles?: number; // count of parse failures (Bug 9)
   /**
    * v0.41.13.0 partial-sync fields (only set when status === 'partial').
    *
@@ -3183,7 +3183,7 @@ async function performSyncInner(engine: BrainEngine, opts: SyncOpts): Promise<Sy
     await clearOpCheckpoint(engine, ckpt.target);
   };
 
-  // issue #1939 adversarial finding #1: a file that failed to import (open ledger
+  // issue #1939 adversarial finding #1: a file that failed to parse (open ledger
   // row) and is then deleted/renamed-away never re-enters failedFiles and never
   // imports, so its row would never clear and would age doctor to a permanent
   // FAIL. Treat removed paths as resolved so the ledger self-heals.
@@ -3215,9 +3215,9 @@ async function performSyncInner(engine: BrainEngine, opts: SyncOpts): Promise<Sy
     } else {
       const fileFailCount = failedFiles.filter(f => isSkippablePath(f.path)).length;
       serr(
-        `\nSync blocked: ${fileFailCount} file(s) failed to import:\n` +
+        `\nSync blocked: ${fileFailCount} file(s) failed to parse:\n` +
         `${codeBreakdown}\n\n` +
-        `Fix the listed file errors and re-run, or use 'gbrain sync --skip-failed' to ` +
+        `Fix the frontmatter and re-run, or use 'gbrain sync --skip-failed' to ` +
         `acknowledge and move on. A file that keeps failing auto-skips after ` +
         `${resolveAutoSkipThreshold()} consecutive syncs.`,
       );
@@ -5355,7 +5355,7 @@ function printSyncResult(result: SyncResult, sink: NodeJS.WriteStream = process.
     case 'dry_run':
       break; // already printed in performSync
     case 'blocked_by_failures':
-      write(`Sync BLOCKED at ${result.toCommit.slice(0, 8)}: ${result.failedFiles ?? 0} file(s) failed to import.`);
+      write(`Sync BLOCKED at ${result.toCommit.slice(0, 8)}: ${result.failedFiles ?? 0} file(s) failed to parse.`);
       write(`  See ~/.gbrain/sync-failures.jsonl for details, or run 'gbrain doctor'.`);
       write(`  Fix the files then re-run 'gbrain sync', or 'gbrain sync --skip-failed' to move on.`);
       break;

src/core/operations.ts

@@ -4957,7 +4957,7 @@ const run_onboard: Operation = {
     // typo, the underlying queue.add would reject. Defense-in-depth.
     const result = await runRemediation(
       ctx.engine,
-      { targetScore, maxUsd },
+      { targetScore, maxUsd, extraRemediations: allowedExtras },
       {},
     );
 

src/core/pglite-engine.ts

@@ -1058,16 +1058,6 @@ export class PGLiteEngine implements BrainEngine {
        RETURNING id, source_id, slug, type, title, compiled_truth, timeline, frontmatter, content_hash, created_at, updated_at, effective_date, effective_date_source, import_filename, source_kind, source_uri, ingested_via, ingested_at`,
       [sourceId, slug, page.type, pageKind, page.title, page.compiled_truth, page.timeline || '', JSON.stringify(frontmatter), hash, effectiveDate, effectiveDateSource, importFilename, chunkerVersion, sourcePath, sourceKind, sourceUri, ingestedVia, ingestedAt]
     );
-    // #2189: an INSERT … ON CONFLICT DO UPDATE … RETURNING that yields 0 rows
-    // (e.g. a BEFORE trigger suppressing the write) previously crashed in
-    // rowToPage with an opaque "undefined is not an object (row.deleted_at)".
-    // Throw a diagnosable error naming the row instead. Mirrors postgres-engine.ts.
-    if (!rows[0]) {
-      throw new Error(
-        `putPage: INSERT … RETURNING produced no row for slug='${slug}' source_id='${sourceId}'. ` +
-        `A trigger or rule on the pages table may be suppressing the write.`
-      );
-    }
     return rowToPage(rows[0] as Record<string, unknown>);
   }
 

src/core/postgres-engine.ts

@@ -1119,16 +1119,6 @@ export class PostgresEngine implements BrainEngine {
         ingested_at           = COALESCE(EXCLUDED.ingested_at,           pages.ingested_at)
       RETURNING id, source_id, slug, type, title, compiled_truth, timeline, frontmatter, content_hash, created_at, updated_at, effective_date, effective_date_source, import_filename, source_kind, source_uri, ingested_via, ingested_at
     `;
-    // #2189: an INSERT … ON CONFLICT DO UPDATE … RETURNING that yields 0 rows
-    // (e.g. a BEFORE trigger suppressing the write) previously crashed in
-    // rowToPage with an opaque "undefined is not an object (row.deleted_at)".
-    // Throw a diagnosable error naming the row instead. Mirrors pglite-engine.ts.
-    if (!rows[0]) {
-      throw new Error(
-        `putPage: INSERT … RETURNING produced no row for slug='${slug}' source_id='${sourceId}'. ` +
-        `A trigger or rule on the pages table may be suppressing the write.`
-      );
-    }
     return rowToPage(rows[0]);
   }
 

src/core/remediation/run.ts

@@ -66,9 +66,10 @@ export async function runRemediation(
   } = await import('../remediation-checkpoint.ts');
 
   const ctx = await loadRecommendationContext(engine);
+  const extraRemediations = opts.extraRemediations ?? [];
 
   // Pre-flight ceiling check via the shared plan computation.
-  const initialPlan = await computeRemediationPlan(engine, { targetScore });
+  const initialPlan = await computeRemediationPlan(engine, { targetScore, extraRemediations });
   if (initialPlan.target_unreachable) {
     hooks.onTargetUnreachable?.(targetScore, initialPlan.max_reachable_score);
     return {
@@ -87,7 +88,7 @@ export async function runRemediation(
   }
 
   const initialHealth = await engine.getHealth();
-  let recs: RemediationStep[] = computeRecommendations(initialHealth, ctx)
+  let recs: RemediationStep[] = computeRecommendations(initialHealth, ctx, extraRemediations)
     .filter((r) => r.status === 'remediable');
   if (recs.length === 0) {
     hooks.onNothingToDo?.(initialHealth.brain_score, targetScore);
@@ -305,7 +306,13 @@ export async function runRemediation(
       // steps with bumped retry suffix (D1).
       if (recs.length === 0 || stepCount >= maxJobs) break;
       const freshHealth = await engine.getHealth();
-      recs = computeRecommendations(freshHealth, ctx).filter((r) => r.status === 'remediable');
+      // Extras carry a static status:'remediable' — a fresh health snapshot
+      // never ages them out the way health-derived steps drop. Filter out
+      // ids this run already processed (any terminal status), or the recheck
+      // would resubmit completed extras every iteration, forever.
+      const processedIds = new Set(submitted.map((s) => s.id));
+      const pendingExtras = extraRemediations.filter((r) => !processedIds.has(r.id));
+      recs = computeRecommendations(freshHealth, ctx, pendingExtras).filter((r) => r.status === 'remediable');
     }
   };
 

src/core/remediation/types.ts

@@ -63,6 +63,16 @@ export interface RemediationOpts {
   resumePlanHash?: string;
   /** Whether to attempt resume at all (default false). */
   resume?: boolean;
+  /**
+   * Caller-supplied RemediationStep entries threaded into the planner.
+   * Mirrors RemediationPlanOpts.extraRemediations so onboard's --apply
+   * --auto path (and MCP run_onboard auto modes) forward the same
+   * onboard-check remediations the --check path already passes through
+   * computeRemediationPlan. Without this the runner saw only generic
+   * brain_score remediations and reported "Nothing to do" whenever the
+   * only applicable work was an extra (e.g. extract-ner).
+   */
+  extraRemediations?: RemediationStep[];
 }
 
 /**

test/putpage-returning-guard.test.ts

@@ -1,74 +0,0 @@
-// #2189 regression guard: putPage's INSERT … ON CONFLICT DO UPDATE … RETURNING
-// can yield 0 rows when brain-local DB state (e.g. a BEFORE INSERT trigger)
-// suppresses the write. Pre-fix, rowToPage(rows[0]) crashed with the opaque
-// "undefined is not an object (evaluating 'row.deleted_at')" that failed
-// ~all files of a code sync. Post-fix, putPage throws a descriptive error
-// naming the slug + source_id so the failure is diagnosable per-file.
-//
-// Same guard lands in postgres-engine.ts (engine-parity invariant); this test
-// exercises the PGLite side, where the issue was reported.
-
-import { describe, expect, test, beforeAll, afterAll } from 'bun:test';
-import { PGLiteEngine } from '../src/core/pglite-engine.ts';
-
-let engine: PGLiteEngine;
-
-beforeAll(async () => {
-  engine = new PGLiteEngine();
-  await engine.connect({});
-  await engine.initSchema();
-  // Simulate the reporter's state-dependent failure: a trigger that
-  // suppresses inserts for one slug, making RETURNING produce no row.
-  await engine.executeRaw(`
-    CREATE OR REPLACE FUNCTION suppress_pages_insert() RETURNS trigger AS $$
-    BEGIN
-      IF NEW.slug = 'suppressed-page' THEN RETURN NULL; END IF;
-      RETURN NEW;
-    END;
-    $$ LANGUAGE plpgsql;
-  `);
-  await engine.executeRaw(`
-    CREATE TRIGGER suppress_pages_insert_trg
-    BEFORE INSERT ON pages
-    FOR EACH ROW EXECUTE FUNCTION suppress_pages_insert();
-  `);
-});
-
-afterAll(async () => {
-  await engine.executeRaw('DROP TRIGGER IF EXISTS suppress_pages_insert_trg ON pages');
-  await engine.executeRaw('DROP FUNCTION IF EXISTS suppress_pages_insert');
-  await engine.disconnect();
-});
-
-describe('putPage RETURNING guard (#2189)', () => {
-  test('0-row RETURNING throws a descriptive error, not row.deleted_at TypeError', async () => {
-    let err: Error | undefined;
-    try {
-      await engine.putPage('suppressed-page', {
-        type: 'code',
-        title: 'Suppressed',
-        compiled_truth: 'x',
-        timeline: '',
-      });
-    } catch (e) {
-      err = e as Error;
-    }
-    expect(err).toBeDefined();
-    expect(err!.message).toContain('putPage');
-    expect(err!.message).toContain("slug='suppressed-page'");
-    expect(err!.message).toContain("source_id='default'");
-    // The pre-fix crash signature must be gone.
-    expect(err!.message).not.toContain('deleted_at');
-  });
-
-  test('unsuppressed slugs still upsert normally with the trigger installed', async () => {
-    const page = await engine.putPage('normal-page', {
-      type: 'concept',
-      title: 'Normal',
-      compiled_truth: 'y',
-      timeline: '',
-    });
-    expect(page.slug).toBe('normal-page');
-    expect(page.source_id).toBe('default');
-  });
-});

test/remediation-run-extras.serial.test.ts

@@ -0,0 +1,108 @@
+// test/remediation-run-extras.serial.test.ts
+// Regression for PR #2161 takeover: `gbrain onboard --apply --auto` dropped
+// onboard-check extraRemediations. Two distinct halves of the bug:
+//   1. runRemediation built the pre-flight plan + initial recs WITHOUT the
+//      extras, so an extras-only plan reported "Nothing to do".
+//   2. The D7 mid-run recheck rebuilt recs WITHOUT the extras after every
+//      completed step, so with 2+ plannable steps all remaining extras were
+//      dropped after step 1. The recheck must also filter out extras this
+//      run already processed — extras carry static status:'remediable', so
+//      unfiltered threading would resubmit completed extras forever.
+//
+// SERIAL: mock.module (queue + wait-for-completion stubs, R2) + GBRAIN_HOME
+// env mutation so checkpoint files land in a tmpdir, not ~/.gbrain.
+
+import { describe, expect, test, beforeAll, afterAll, mock } from 'bun:test';
+import { mkdtempSync, rmSync } from 'node:fs';
+import { tmpdir } from 'node:os';
+import { join } from 'node:path';
+import { PGLiteEngine } from '../src/core/pglite-engine.ts';
+import { makeRemediationStep } from '../src/core/remediation-step.ts';
+
+// Stub the Minion queue: every submitted job is immediately 'completed'.
+// runRemediation only calls queue.add + waitForCompletion(queue, id).
+let nextJobId = 1;
+const submittedJobs: Array<{ name: string }> = [];
+mock.module('../src/core/minions/queue.ts', () => ({
+  MinionQueue: class {
+    async add(name: string) {
+      submittedJobs.push({ name });
+      return { id: nextJobId++, status: 'completed' };
+    }
+  },
+}));
+mock.module('../src/core/minions/wait-for-completion.ts', () => ({
+  waitForCompletion: async () => ({ status: 'completed' }),
+}));
+
+let engine: PGLiteEngine;
+let home: string;
+const prevHome = process.env.GBRAIN_HOME;
+
+beforeAll(async () => {
+  home = mkdtempSync(join(tmpdir(), 'gbrain-remextras-'));
+  process.env.GBRAIN_HOME = home;
+  engine = new PGLiteEngine();
+  await engine.connect({});
+  await engine.initSchema();
+}, 120_000);
+
+afterAll(async () => {
+  await engine.disconnect();
+  if (prevHome === undefined) delete process.env.GBRAIN_HOME;
+  else process.env.GBRAIN_HOME = prevHome;
+  rmSync(home, { recursive: true, force: true });
+});
+
+function extra(id: string, job: string) {
+  return makeRemediationStep({
+    id,
+    job,
+    params: {},
+    severity: 'medium',
+    est_seconds: 5,
+    est_usd_cost: 0,
+    rationale: 'synthetic onboard-check extra',
+    status: 'remediable',
+  });
+}
+
+describe('runRemediation extraRemediations threading', () => {
+  test('extras-only plan runs BOTH extras and terminates (no Nothing-to-do, no resubmit loop)', async () => {
+    // Empty PGLite brain → zero health-derived recommendations. Without the
+    // fix, half 1 makes this run return submitted: [] via onNothingToDo.
+    // With only half 1 (the original PR #2161 diff), the mid-run recheck
+    // drops the second extra after step 1 — submitted has 1 entry, not 2.
+    const { runRemediation } = await import('../src/core/remediation/run.ts');
+    let nothingToDo = false;
+    const result = await runRemediation(
+      engine,
+      {
+        targetScore: 1,
+        extraRemediations: [
+          extra('onboard.extract_ner', 'extract-ner'),
+          extra('onboard.extract_timeline', 'extract-timeline-from-meetings'),
+        ],
+        // Safety bound: an unfiltered recheck would resubmit completed
+        // extras forever; maxJobs turns that regression into a fast fail
+        // (extra count > 1 below) instead of a hung test.
+        maxJobs: 5,
+      },
+      { onNothingToDo: () => { nothingToDo = true; } },
+    );
+
+    expect(nothingToDo).toBe(false);
+    const ids = result.submitted.map((s) => s.id);
+    expect(ids).toContain('onboard.extract_ner');
+    expect(ids).toContain('onboard.extract_timeline');
+    // Each extra ran exactly once — the recheck must not re-plan extras the
+    // run already processed.
+    expect(ids.filter((i) => i === 'onboard.extract_ner').length).toBe(1);
+    expect(ids.filter((i) => i === 'onboard.extract_timeline').length).toBe(1);
+    expect(result.submitted.every((s) => s.status === 'completed')).toBe(true);
+    expect(submittedJobs.map((j) => j.name).sort()).toEqual([
+      'extract-ner',
+      'extract-timeline-from-meetings',
+    ]);
+  });
+});

test/sync.test.ts

@@ -375,31 +375,6 @@ describe('performSync dry-run never writes', () => {
     expect(messages.some(m => m.includes('git pull failed'))).toBe(false);
   });
 
-  test('first PGLite code sync imports code files without runtime failures', async () => {
-    const { performSync } = await import('../src/commands/sync.ts');
-    mkdirSync(join(repoPath, 'src'), { recursive: true });
-    writeFileSync(
-      join(repoPath, 'src/example.ts'),
-      'export function add(left: number, right: number) { return left + right; }\n',
-    );
-    execSync('git add -A && git commit -m "add code file"', { cwd: repoPath, stdio: 'pipe' });
-
-    const result = await performSync(engine, {
-      repoPath,
-      noPull: true,
-      noEmbed: true,
-      noExtract: true,
-      strategy: 'code',
-    });
-
-    expect(result.status).toBe('first_sync');
-    expect(result.added).toBe(1);
-    expect(result.failedFiles ?? 0).toBe(0);
-    const page = await engine.getPage('src-example-ts');
-    expect(page?.type).toBe('code');
-    expect(page?.frontmatter).toMatchObject({ file: 'src/example.ts', language: 'typescript' });
-  });
-
   test('incremental dry-run does NOT write to DB or advance the bookmark', async () => {
     const { performSync } = await import('../src/commands/sync.ts');
     // First do a real sync to seed the bookmark.